1. What is Bench Socket Fusion Welding Machine?
Bench Socket Fusion Welding Machine is a device used for welding and connecting thermoplastic pipes and fittings, mainly used for the installation and production of plastic pipe systems. Its working principle is to soften the pipes and fittings at high temperature by heating the mold (consisting of a socket head and a socket), and then quickly plug them in and keep them cool for a certain period of time, finally forming a firm and tightly sealed connection.
Main Features
High welding strength: The interface strength after welding can reach or exceed the strength of the parent material, ensuring that the pipeline system can operate without leakage for a long time.
High operating accuracy: Bench-type equipment is generally equipped with a temperature control system, with precise temperature to ensure welding quality.
Wide range of adaptation: It can be used for plastic pipes of different materials such as PE, PP-R, PB, PVDF, etc.
Bench Socket Fusion Welding Machine is usually more suitable for large-diameter pipes and mass production than handheld hot melters, and is widely used in municipal, industrial, agricultural, chemical and other fields.
2. Applicable industries
Bench Socket Fusion Welding Machine plays an irreplaceable role in many industries due to its high efficiency, reliable welding quality and strong adaptability.
Municipal engineering
Application areas: Urban water supply, gas pipeline network, drainage pipeline
Reason:
PE and PP-R pipes are widely used in municipal engineering. These pipes are light and corrosion-resistant, especially suitable for water supply and gas transportation.
Bench-type hot melt machine can quickly complete the socket welding of large-diameter pipe fittings to ensure that the interface is tight and leak-free.
Specific application:
Urban water supply system: Water supply pipelines must be leak-free and have high pressure resistance. The welding of Bench-type equipment can meet the standards.
Gas pipeline laying: PE gas pipes have extremely high safety requirements. Bench Socket Fusion welding can provide high-strength and airtight connections.
Water supply and drainage engineering
Application scenarios: Water supply pipelines of water plants, water supply systems of residential areas, and drainage pipelines of sewage treatment plants
Reason:
Plastic pipes replace metal pipes in the field of water supply and drainage because of their corrosion resistance, light weight and simple construction.
Bench Socket Fusion welding machine can weld socket fittings in large quantities, increasing the speed of engineering construction.
Key advantages:
Prevent leakage and improve the overall safety of the pipeline system.
Can adapt to a variety of working environments, including underground pipeline construction.
Chemical and industrial pipelines
Applicable scenarios: Chemical plants, pharmaceutical plants, food and beverage plants, pure water treatment systems
Reason:
These industries often use PVDF, PP, and PE pipes because they are acid and alkali resistant, corrosion resistant, and hygienic and safe.
Bench Socket Fusion equipment can achieve precise control of welding temperature to avoid damage to pipes caused by overheating.
Typical cases:
Pharmaceutical and food industries: high requirements for sanitary conditions, welding interfaces must be smooth and burr-free, and Bench-type equipment can meet this requirement.
Chemical industry: Plastic pipes used to transport acid and alkali liquids require welding sealing and pressure resistance.
HVAC and heating systems
Application areas: Floor heating pipes, hot water delivery systems
Reason:
Heating systems mostly use PP-R and PB pipes, which need to withstand hot and cold cycles, and welding interfaces must be firm and durable.
Advantages:
Bench-type equipment can prefabricate heating pipelines in the factory to improve construction efficiency.
High-precision welding can prevent leakage from the interface from causing failure of the floor heating system.
Agricultural and horticultural irrigation
Application: Field irrigation system, greenhouse pipe network, horticultural sprinkler irrigation
Reason:
Agricultural irrigation systems have high requirements for cost and durability. Plastic pipes are more economical and easier to construct than metal pipes.
Bench-type equipment can weld interfaces in batches to increase the speed of laying irrigation pipelines.
Scenario example:
The installation of large-scale farm drip irrigation systems requires a large number of welded connectors. Bench-type equipment is more efficient than handheld equipment.
Mining and energy industry
Application: Coal mine drainage, natural gas transmission, mine water supply pipelines
Reason:
The mining environment is harsh, and the pipelines need to have impact resistance and corrosion resistance. Plastic pipes are the first choice.
Bench-type welders can ensure that the strength of the welding interface meets the requirements of high-pressure transmission.
Advantages:
The welding speed is fast and can adapt to the tight construction period requirements of the mining area.
High welding quality reduces the maintenance cost of the mining area.
3. Main application scenarios
Pipe processing plant: Batch welding of plastic pipe fittings to improve production efficiency.
Construction site: Municipal water supply, gas pipeline network, and drainage project installation.
Pipeline maintenance: Replace interfaces, repair leaks, and use bench-type equipment to ensure quality.
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